call 800-678-0141 or visit us at www.amphenol-aerospace.com the interconnection leader call 800-678-0141 product data sheet pds-208-12 1 product data sheet goes from 9 to 187 contacts! h 38999 high density the hd38999 family of connectors has 30% more contact density than the highest density mil spec 38999 connectors of its size. this series of connectors was designed to utilize mil- specifed 38999 components with the exception of the contacts and inserts arrangement. utilizing existing mil-qualifed 39029 size 23 contacts and 38999 insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector. this connector design benefts users in a couple of different ways. for those users who need to increase the amount of contacts in their application, the hd38999 series allows them to do so without increasing the size of their connector. for users who are looking to de- crease the overall size of their system, they can do so by using smaller shell sizes without decreasing the number of contacts. amphenol has qualifed this series of connectors to the requirements of mil-dtl-38999. amphenol also manufacturers this high density series in filter, hermetic and customized versions to ft our customers needs. please contact us if additional information is required. for more information e-mail: hd38999info@amphenol-aao.com 9-9 11-19 13-32 15-55 17-73 19-88 3 6 19 18 18 22 1 2 3 4 5 6 7 8 9 10 17 16 19 18 15 14 13 12 11 18 29 32 1 3 9 16 24 31 39 46 52 55 53 47 40 32 25 17 10 4 1 12 7 3 8 15 24 16 25 33 42 50 59 67 72 73 71 66 58 49 41 32 1 88 84 73 55 31 30 15 6 13 23 22 14 32 33 43 44 55 56 66 67 78 79 89 90 99 100 108 109 116 117 121 1 4 51 1 22 21 12 32 33 44 45 57 58 69 70 82 83 94 95 13 0 10 8 14 0 12 0 14 7 131 107 119 141 15 1 14 8 1 4 11 21 20 12 32 33 45 46 59 60 72 73 86 87 101 102 14 2 116 15 5 12 9 16 7 14 3 115 12 8 17 7 17 6 18 5 18 4 18 7 15 6 16 8 3 8 2 1 9 7 3 5 4 6 a connector that has the connections... high density interconnects high density shell sizes (front of pin insert shown) (all contacts are size 23) hd38999 connectors available styles: ? aluminum ? composite ? stainless steel ? sealed (ip67) ? filtered increased number of contacts in hd38999 insert pattern compared to standard 38999* contact density of same shell size. 21-121 23-151 25-187 42 51 59 * standard inserts for 38999 series are shown in amphenols combined circular catalog,12-c( ) amphenol aerospac e
call 800-678-0141 product data sheet pds-208-12 2 1. 2. 3. 4. 5. 6. 7. connector type shell styles service class shell size C insert arrangement contact type alternate positions pcb options tv or ptv (potted version) 06 rw 23-151 p b (p25) designates p (prefx for potted) tv tri-start series connector tvp back panel mounted receptacle mtv clutch-lok connector with ms stamping (note: remove dashes in how to order part number when ordering clutch-lok) ctv composite mil-dtl-38999 series iii connector ctvp panel mounted composite receptacle designates 00 wall mount receptacle 01 line receptacle 02 box mount receptacle 06 straight plug 07 jam nut receptacle 26 proprietary clutch-lok high vibration straight plug (service classes rk & rs only) 97 reduced fange jam nut receptacle (not available in composite) 96 straight plug with integral backshell (not available in composite) designates p pin contacts s socket contacts easy steps to build a part number... hd38999 step 1. select a connector type step 2. select a shell style step 3. select a service class step 6. select an alternate position step 4. select a shell size C insert arrangement step 5. select a contact type step 7. select a pcb contact option shell sizes are mil-dtl-38999, series iii, with the newer high density insert arrangements shown on page 1. a plug with a given rotation letter will mate with a receptacle with the same rotation letter. the angles for a given connector are the same whether it contains pins or sock - ets. inserts are not rotated in conjunction with the master key/ keyway. plug (front face shown) receptacle (front face shown) main keyw ay ap bsc bp bsc dp bsc cp bsc ? ? ? ? dr bsc ? cr bsc ? br bsc ? ar bsc ? main keyw ay shell size key & keyway arrangement identifcation letter ar or ap bsc br or bp bsc cr or cp bsc dr or dp bsc 9 n* 105 140 215 265 a 102 132 248 320 b 80 118 230 312 c 35 140 205 275 d 64 155 234 304 e 91 131 197 240 11, 13, and 15 n* 95 141 208 236 a 113 156 182 292 b 90 145 195 252 c 53 156 220 255 d 119 146 176 298 e 51 141 184 242 17 and 19 n* 80 142 196 293 a 135 170 200 310 b 49 169 200 244 c 66 140 200 257 d 62 145 180 280 e 79 153 197 272 21, 23, and 25 n* 80 142 196 293 a 135 170 200 310 b 49 169 200 244 c 66 140 200 257 d 62 145 180 280 e 79 153 197 272 call 800-678-0141 pin contacts pin contacts with alignment disc* socket contacts socket contacts with alignment disc* pcb tail stickout +/-.040 inch p1 p1ad s1 s1ad .100 nominal p15 p15ad s15 s15ad .150 nominal p2 p2ad s2 s2ad .200 nominal p25 p25ad s25 s25ad .250 nominal p3 p3ad s3 s3ad .300 nominal p35 p35ad s35 s35ad .350 nominal designates rf electroless nickel plated aluminum, optimum emi shield - ing effectiveness -65db @ 10ghz specifcation min., 48 hour salt spray, 175c rw corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, emi -50db @ 10ghz specifcation min.,175c rl corrosion resistant stainless steel, electro-deposited nickel, 48 hours salt spray, 175c, non-frewall dt durmalon plated, alternative to cadmium. corrosion resistant, 500 hour extended salt spray emi -50db @ 10ghz specifcation min. without cr 6 zn zinc-nickel alternative to cadmium. corrosion resistant, 500 hour salt spray, conductive, C65c to +175c product data sheet shell size insert arrangement number 9- 9 11- 19 13- 32 15- 55 17- 73 19- 88 21- 121 23- 151 25- 187 a, b, c, d, e or blank for normal. h 38999 high density * see page 8 for more information on alignment discs for hd38999 connectors. note: standard tail diameter is 0.019 .001 r o h s a m p h e n o l e u / 2 0 0 2 / 9 5 / e c r o h s a m p h e n o l e u / 2 0 0 2 / 9 5 / e c r o h s a m p h e n o l e u / 2 0 0 2 / 9 5 / e c amphenol aerospac e
call 800-678-0141 product data sheet pds-208-12 3 contact part numbers: size 23 sockets 10-597330-735 (m39029/17-172) size 23 pins 10-597331-735 (m39029/18-177) sealing plugs 10-405996-222 (ms27488-22-2) electrical: 22 awg: 5.0 amps 24 awg: 3.0 amps 26 awg: 2.0 amps 28 awg: 1.5 amps insulation resistance: 5000 megohms min.@500 vdc 25c dielectric withstanding voltage: 1000 vrms@sea level crimp barrel dia.: (inches) .034-.036 crimp barrel depth: (inches) .151-.155 note: wire insulation diameter greater than 0.045 is too large for the extraction tool to work propely. connector damage is possible. tools: crimp tool: danielsm22520/2-01 positioner: daniels m22520/2-12 pins insertion tool: daniels dak225-22 removal tool: daniels drk225-22 contacts & tools h 38999 high density technical data hd38999 series was designed to meet and/or exceed the specifcations of mil- dtl-38999. the connector series has been tested to all the requirements of 38999 with the use of as39029 size 23 contacts. test reports are available upon request. the following is a summary of some of the performance requirements. mechanical: metallic shells: material: aluminum alloy, stainless steel protection: electroless nickel, o.d. cadmium, durmalon (nickel ptfe), zinc nickel composite shells: material: thermoplastic protection: electroless nickel, o.d. cadmium, durmalon (nickel ptfe), zinc nickel contacts: material: copper alloy protection: gold over nickel insert retention to shell: 100 psi in axial load durability: 500 full mating and unmating cycles vibration: 60g sine per mil-dtl-38999l para 4.5.23.2.1 5g2 random per eia-364-28e, test condition a 1g2 random per eia-364-28e, test condition i shock: per eia-364-27b, 300g environmental: operating temperature: C65c to +175c salt spray: metallized: electroless nickel: 48 hours anodic coating, o. d. cadmium, durmalon, zinc nickel: 500 hours salt spray composite: electroless nickel: 48 hours o. d. cadmium, durmalon, zinc nickel: 500 hours 140 120 100 80 60 40 20 0 100 200 300 400 500 600 7008 00 nickel class f, class m typical shield effectiveness data frequency megahertz nickel class f, class m mil-dtl-38999 requirements leakage db emi shielding effectiveness: solid metal to metal coupling, emi grounding fngers and conductive fnishes have proven to be the ultimate in emi/ emp shielding effectiveness. the following chart illustrated shielding effectiveness data which is typical in hd38999 connectors. 140 120 100 80 60 40 20 0 1 2 34 5 nickel class f, class m typical shield effectiveness data nickel class f, class m mil-dtl-38999 requirements 6 7 8 9 10 frequency gigahertz leakage db amphenol aerospac e
call 800-678-0141 product data sheet pds-208-12 4 line receptacle tv01( ) - crimp, metal ctv01( ) - crimp, composite shell size ms shell size code b thread 0.1p-0.3l- ts-2a (plated) m +.000 C.005 (tv) m 1 +.000 C.005 (ctv) l max. (tv) l 1 max. (ctv) s .010 (tv) s 1 .010 (ctv) z max (tv) z 1 max (ctv) gg .010 (tv) gg 1 .010 (ctv) ll +.006 C.000 (tv) ll 1 .005 (ctv) 9 a .6250 .820 .773 .469 .514 .675 .635 .153 .198 .812 .699 .905 .908 11 b .7500 .820 .773 .469 .514 .800 .765 .153 .198 .905 .875 .905 .908 13 c .8750 .820 .773 .469 .514 .925 .885 .153 .198 1.093 1.007 .905 .908 15 d 1.0000 .820 .773 .469 .514 1.050 1.100 .153 .198 1.219 1.140 .905 .908 17 e 1.1875 .820 .773 .469 .514 1.238 1.197 .153 .198 1.375 1.229 .905 .908 19 f 1.2500 .820 .773 .469 .514 1.300 1.260 .153 .198 1.469 1.380 .905 .908 21 g 1.3750 .790 .741 .500 .545 1.425 1.385 .183 .228 1.625 1.493 .905 .904 23 h 1.5000 .790 .741 .500 .545 1.550 1.510 .183 .228 1.750 1.626 .905 .904 25 j 1.6250 .790 .741 .500 .545 1.675 1.635 .183 .228 1.875 1.777 .905 .904 see how to build a part number on pages 2 & 3 ? red band indicates fully mated ?? blue band indicates rear release contact retention system. inches all dimensions for reference only gg (tv) gg (ctv) 1 s (tv) s (ctv) 2 pla ces 1 b thread ll (tv) ll (ctv) 1 1 m (tv) m (ctv) .280 min full thd l (tv) l (ctv) 1 z (tv) z (ctv) 1 1.240 max v thread ?a? red b and ? blue b and ?? shell styles h 38999 high density wall mounting receptacle tv00( ) - crimp, metal ctv00( ) - crimp, composite shell size ms shell size code b thread class 2a 0.1p=0.3l- ts (plated) l max. (tv) l 1 max. (ctv) m +.000 C.005 (tv) m 1 +.000 C.005 (ctv) r 1 r 2 s max. t .008 z. max. (tv) z 1 max. (ctv) a 1 back panel mount a 2 front panel mount aa max. panel thick- ness ll +.006 C.000 (tv) ll1 .005 (ctv) tt .008 9 a .6250 .469 .514 .820 .773 .719 .594 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216 11 b .7500 .469 .514 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 c .8750 .469 .514 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 d 1.0000 .469 .514 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 e 1.1875 .469 .514 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 f 1.2500 .469 .514 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 g 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 h 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 j 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 ba ck p anel mounting fr ont p anel mounting a 1 a 2 panel hole dimensions see how to build a part number on pages 2 & 3 ? red band indicates fully mated ?? blue band indicates rear release contact retention system. inches all dimensions for reference only m .005 t 4 pla ces tt 4 pla ces s 2 pla ces 2 pla ces 2 pla ces r 1 r 2 v thread aa b thread ll (tv) ll (ctv) 1 m (tv) m (ctv) 1 l (tv) l (ctv) 1 1.240 max red b and ? blue b and ?? ?a? z (tv) z (ctv) 1 amphenol aerospac e
call 800-678-0141 product data sheet pds-208-12 5 box mount receptacle tv02( ) - crimp, metal ctv02( )- crimp, composite shell size ms shell size code b thread class 2a 0.1p=0.3l- ts (plated) l max. (tv) l 1 max. (ctv) m +.000 C.005 (tv) m 1 +.000 C.005 (ctv) r 1 r 2 s max. t .008 z. max. (tv) z 1 max. (ctv) a 1 back panel mount a 2 front panel mount aa max. panel thick- ness ll +.006 C.000 (tv) ll1 .005 (ctv) tt .008 9 a .6250 .205 .250 .820 .773 .719 .594 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216 11 b .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 c .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 d 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 e 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 f 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 g 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 h 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 j 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 m (tv) m (ctv) ll (tv) ll (ctv) 1 1 aa b thread blue b and ?? red b and ? l (tv) l (ctv) 1 z (tv) z (ctv) 1 m .005 t 4 pla ces tt 4 pla ces s 2 pla ces 2 pla ces 2 pla ces r 1 r 2 inches see how to build a part number on pages 2 & 3 ? red band indicates fully mated ?? blue band indicates rear release contact retention system. consult amphenol aerospace for availability for composite box mount receptacles. panel hole dimensions all dimensions for reference only shell styles h 38999 high density jam nut receptacle tv07( ) - crimp, metal ctv07( ) - crimp, composite j am nut d-hole mounting d 1 d 2 shell size ms shell size code b thread class 2a 0.1p-0.3l-ts (plated) c max. d 1 +.010 C.000 d 2 +.000 C.010 h hex +.017 C.016 s .010 v thread metric 9 a .6250 1.199 .700 .670 .875 1.062 m12x1-6g 11 b .7500 1.386 .825 .770 1.000 1.250 m15x1-6g 13 c .8750 1.511 1.010 .955 1.188 1.375 m18x1-6g 15 d 1.0000 1.636 1.135 1.085 1.312 1.500 m22x1-6g 17 e 1.1875 1.761 1.260 1.210 1.438 1.625 m25x1-6g 19 f 1.2500 1.949 1.385 1.335 1.562 1.812 m28x1-6g 21 g 1.3750 2.073 1.510 1.460 1.688 1.938 m31x1-6g 23 h 1.5000 2.199 1.635 1.585 1.812 2.062 m34x1-6g 25 j 1.6250 2.323 1.760 1.710 2.000 2.188 m37x1-6g see how to build a part number on pages 2 & 3 ? red band indicates fully mated ?? blue band indicates rear release contact retention system. h .059 dia. min., 3 lockwire holes. formed lockwire hole design (6 holes) is optional inches all dimensions for reference only c h s 2 pla ces p anel thickness .062 min .125 max blue b and ?? .378 max 1.280 max k ref shell sizes 9/11 ? .871 shell sizes 13/25 ? .878 .091 max b thread v thread red b and ? ?a? ?o? ring ba ck p anel mounting fr ont p anel mounting a 1 a 2 amphenol aerospac e
call 800-678-0141 product data sheet pds-208-12 6 shell styles reduced flange jam nut receptacle tv97( ) - crimp, metal j am nut d-hole mounting d 1 d 2 shell size ms shell size code b thread class 2a 0.1p-0.3l-ts (plated) a +.010 C.005 c dia. max. d 1 +.010 C.000 d 2 +.000 C.010 m r thread (plated) 9-7543) 9 a .6250 .104 1.199 .915 .670 .871 m12x1-6g 11 b .7500 .104 1.386 1.042 .770 .871 m15x1-6g 13 c .8750 .104 1.511 1.240 .955 .878 m18x1-6g 15 d 1.0000 .104 1.636 1.357 1.085 .878 m22x1-6g 17 e 1.1875 .104 1.761 1.630 1.210 .878 m25x1-6g 19 f 1.2500 .135 1.949 1.816 1.335 .878 m28x1-6g 21 g 1.3750 .135 2.073 1.942 1.460 .878 m31x1-6g 23 h 1.5000 .135 2.199 2.067 1.585 .878 m34x1-6g 25 j 1.6250 .135 2.323 2.190 1.710 .878 m37x1-6g see how to build a part number on pages 2 & 3 ? red band indicates fully mated ?? blue band indicates rear release contact retention system. inches all dimensions for reference only c dia. a m b thread r thread ?o? ring .125 .005 .094 .005 4 pla ces lock wire holes 4 pla ces .062 ?.125 p anel thickness 1.220 ref . +.005 ?.000 .043 blue b and ? red b and ? see how to build a part number on pages 2 & 3 ? red band indicates fully mated ?? blue band indicates rear release contact retention system. inches all dimensions for reference only straight plug with integral backshell tv96( ) (tv type) - crimp, metal a dia. b 2 pla ces c 2 pla ces 1.600 max. .500 .002 .313 .002 +.001 ?.002 .376 +.001 ?.002 .063 blue b and ? shell size ms shell size code a max. b +.005 C.000 c +.003 C.002 9 a .859 .416 .472 11 b .969 .524 .580 13 c 1.141 .652 .708 15 d 1.266 .810 .866 17 e 1.391 .928 .984 19 f 1.500 1.046 1.102 21 g 1.625 1.164 1.220 23 h 1.750 1.282 1.338 25 j 1.875 1.400 1.456 see how to build a part number on pages 2 & 3 ? blue band indicates rear release contact retention system. inches all dimensions for reference only this mil-dtl-38999 series iii style connector features an integral backshell design that eliminates the need for costly backshell accessories. the backshell feature is incorpo- rated into the rear of the connector shell, allowing the user to attach the shield of their cable directly to the connector. this provides superior emi shielding and ease for overmold applications. the straight plug with integral backshell is available in aluminum shells with od cad or electroless nickel plating. h 38999 high density amphenol aerospac e
call 800-678-0141 product data sheet pds-208-12 7 shell styles h 38999 high density straight plug tv06( ) - crimp, metal ctv06( ) - crimp, composite shell size ms shell size code b thread 0.1p-0.3l-ts-2b (plated) q dia. max. 9 a .6250 .858 11 b .7500 .984 13 c .8750 1.157 15 d 1.0000 1.280 17 e 1.1875 1.406 19 f 1.2500 1.516 21 g 1.3750 1.642 23 h 1.5000 1.768 25 j 1.6250 1.890 inches metal composite clutch-lok tm plug tv26( ) - crimp, metal, proprietary mtv26( ) - crimp, metal, with ms stamping designed for high vibration and harsh environments such as aircraft gas turbine engines, the clutch-lok is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. the unique clutch design of the amphenol clutch-lok means that you dont have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. the clutch-lok has proven to not only remain mated and pass all the series iii specifcation require- ments, it also has proven to actually tighten itself under vibration. this is a powerful advantage over the traditionally high vibration application connectors. the clutch-lok is also a tremendous advantage in inac- cessible, hard to reach areas where mating torque is diffcult to apply and complete coupling is not verifable by inspection. clutch-lok features and benefits: ? high degree of differential torque ? infnite free coupling and positive metal-to-metal bottoming with each mating ? no settling back to the next ratchet tooth ? available with stainless steel shells and class k frewall inserts ? all the advantages of mil-dtl-38999 series iii including emi/rfi shielding, electrolytic erosion resistance and contact protection with recessed pins ? enhanced connector performance at affordable prices ? completely intermateable with all existing mil-dtl-38999 series iii connectors ? fully qpld see how to build a part number on pages 2 & 3 ? blue band indicates rear release contact retention system all dimensions for reference only 1.234 max 1.220 max b thread v thread .359 max .359 max .591 +.003 ?.000 blue b and ? 1.234 max q ?a? v thread .591 +.003 ?.000 ?a? q b thread blue b and ? 1.234 max 1.220 max b thread v thread .359 max .591 +.003 ?.000 blue b and ? q ?a? amphenol aerospac e
call 800-678-0141 product data sheet pds-208-12 8 call 800-678-0141 or visit us at www.amphenol-aerospace.com notice: specifcations are subject to change without notice. contact your nearest amphenol corporation sales offce for the latest specifcations. all statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. the user should assume that all safety measures are indicated or that other measures may not be required. specifcations are typical and may not apply to all connectors. amphenol is a registered trademark of amphenol corporation. h 38999 high density amphenol also offers pc tail connec- tors in high density. a customed de- signed hd38999 with double fanges is available in box mount and jam nut panel mounting which allows the user to mount to pc boards. shells are available in composite, aluminum and stainless steel. consult amphenol aerospace for ordering information. hd38999 double flange receptacles for pc board applications hd38999 for gigabit ethernet applications the hd38999 is available for high speed (gigabit ethernet) data transmission in the size 9-9 insert pattern. data transmission performance of this connector insert: ? 10 base t, 100 base tx, and 1000 base t networks using cat 5e per tia/ eia568b and class d per iso/iec 11801. (test report available - consult amphenol aerospace for more information) signal-ground pin confguration wiring recommendations 2011 amphenol corporation printed in u.s.a. 3/15/2011 view rear of connector 8 2 3 1 9 7 5 4 6 blue white/blue white/green gr ound/or ca vity not used green white/br ow n br ow n white/orang e orang e new custom designed hd38999 connectors - provide more interconnect solutions: hd38999 connector with 9-9 insert pattern (rear view) alignment disks alignment disks keep contacts aligned for easier insertion into circuit boards. these are typically ordered with the connector - see step 7 of how to order on page 2. filtered hd38999 connectors - for emi/emp protection high density patterns are available in flter 38999 connectors - consult amphenol aerospace for ordering. shell size d dia. .010 9 .234 11 .350 13 .500 15 .725 17 .750 19 .850 21 .953 23 1.147 25 1.250 d dia. .032 .005 amphenol aerospac e
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